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 FEATURES AND SPECIFICATIONS
FlexPlaneTM Optical Circuitry 106401 Standard 106404 Flame-Retardant 106406 3D Compact Substrates
High-density FlexPlane Optical Circuitry provides high-density optical routing on PCBs or backplanes Molex's FlexPlane optical flex circuitry provides one of the highest density and versatile interconnect systems on the market today. For high fiber-count interconnects in backplanes and cross-connect systems, Molex's FlexPlane provides a manageable means of fiber routing from card-to-card or shelf-to-shelf. Designed for versatility, the standard FlexPlane (Series 106401) provides high-density routing on a flexible, flame-resistant substrate. Additional options are now available including flame-retardant assemblies and 3D versions. As the industry requirements for flammability have become more stringent, Molex developed a custom flame-retardant FlexPlane assembly. The flameretardant FlexPlane assembly (Series 106404) meets the UL Optical Branching Device Flammability requirements. The 3D FlexPlane (Series 106406) provides almost a 50% substrate size reduction compared to the standard FlexPlane. This is critical, as board space and air flow continue to become a stringent part of OEM design requirements. Traditional FlexPlane flex circuits are routed on a single substrate. The 3D FlexPlane routes the fiber on multiple stacked substrates to achieve a compact routing area. A variety of interconnects, including Blind Mate MTP (BMTPTM), High Density Blind Mate MT (HBMTTM), Blind Mate LC (BLCTM) and Blind Mate SC (BSCTM) can be used to connect the optical flex circuits to individual cards in a shelf. Available in any routing scheme, fiber can be routed point-to-point, in a shuffle, or in a logical pattern to meet specific requirements. Direct or fusionspliced terminations are available.
Packaging alternatives include standard bare flexible substrate, sandwiched in FR-4 or custom laminating. Each FlexPlane circuit can be fully tested down to the per port insertion loss and return loss. For more information on Molex's FlexPlane offering, visit: www.molex.com/fiber/flexplane.html.
Standard FlexPlane (Series 106401)
Flame-Retardant FlexPlane (Series 106404)
3D FlexPlane (Series 106406)
FEATURES AND SPECIFICATIONS
FlexPlaneTM Optical Circuitry 106401 Standard 106404 Flame-Retardant 106406 3D Compact Substrates
Features and Benefits n Diverse substrate size, shape and packaging provides efficient and manageable solutions to high-fiber count systems n Compatible with mass and discrete-fiber terminations to ensure customized solutions n Available in virtually any routing scheme to provide a variety of design alternatives n Direct or fusion splice terminations available to eliminate additional insertion loss n Compatible with MT ferrules, an ideal solution for high-density applications using Molex's backplane HBMT and BMTP interconnect systems n Singlemode, multimode or hybrid versions provide a variety of options n Entire circuit is 100% insertion loss (IL) and continuity tested to ensure correct pin-out prior to shipment
SPECIFICATIONS Reference Information Packaging: Packaged flat in a box Flame Retardant FlexPlane (Series 106404): Meets UL Optical Fiber Branching Device (File # E236312) Mates With-Terminate with: MT based connectors (MTP, HBMTTM, BMTPTM) Single-fiber connectors (Series LC, SC, BLCTM, BSCTM) Optical Insertion Loss (IL): Dependant on terminated connector type Fiber Type: Singlemode - 9/125m Multimode - 50/125m Multimode - 62.5/125m Physical Substrate: Kapton* Thickness: Typical is less than 1.50mm (.059") per layer Mounting: Mounting holes or devices are designed to customer requirements
*Kapton is a registered trademark of DuPont APPLICATIONS n Telecommunication - Hubs - Servers - Routers - Switches
APPLICATIONS
FlexPlaneTM Optical Circuitry 106401 Standard 106404 Flame-Retardant 106406 3D Compact Substrates
Key Design Properties
CROSS SECTION ILLUSTRATION
FlexPlaneTM Optical Circuitry 106401 Standard 106404 Flame-Retardant 106406 3D Compact Substrates
Cross Section of a Typical FlexPlane Layer with Single Fiber Crossing
ORDERING INFORMATION
Order No. 106401-0000 106404 106406-0000 106404
Description Standard Routing 8-by-8 Perfect Shuffle Flame-Retardant Standard Shuffle Series 3D Routing 8-by-8 Perfect Shuffle Flame-Retardant 3D Shuffle Series
Substrate Width 74.00mm (2.193")
Substrate Length 137.00mm (5.394")
Substrate Height 1.50mm (.059")
Standard or 3D versions are also available as Flame-Retardant FlexPlane assemblies 32.00mm (1.260") 71.00mm (2.795") 3.00mm (.118")
Standard or 3D versions are also available as Flame-Retardant FlexPlane assemblies
Only sold as terminated assemblies. Part numbers and sales drawings will be established based on specific customers design requirements.
www.molex.com/fiber/flexplane.html
Molex Fiber Optics 5224 Katrine Avenue Downers Grove, IL 60515 amerinfo@molex.com
Order No. 987650-1771
Asia Pacific North Headquarters Yamato, Kanagawa, Japan 81-46-265-2325 apninfo@molex.com
Asia Pacific South Headquarters Jurong, Singapore 65-6268-6868 fesinfo@molex.com
Printed in USA/K/2008.02
European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com
Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. P: 630-969-4550 F: 630-969-1352
(c)2008, Molex


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